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October 2004
In this issue
| About us | |
| Classes and seminars | |
| Trick for this month | |
| To contact us |
See our previous issues :
http://www.topcontrol.com/techinfo/news.php
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ISA Expo 2004
Thank you for visiting us at the show…
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Classes & seminars
See our calendar for 2004 Classes & Seminars
See at http://www.topcontrol.com/training/tcalendar.php
Moncton, New-Brunswick, Canada, October 27-28-29
VA-900-3, Control valve selection
http://www.topcontrol.com/training/tlistcourses.php?idcours=13
Las Vegas, Nevada, November 2-3-4
SE-100-3 - Seminar on modern control methods
http://www.topcontrol.com/training/tlistcourses.php?idcours=6
Seattle, Washington, November 17-18-19
EX-501-3 - Detailed Loop Analysis with ExperTune
http://www.topcontrol.com/training/tlistcourses.php?idcours=10
Rotterdam, Netherlands, November 24-25-26
EX-501-3 - Detailed Loop Analysis with ExperTune
http://www.topcontrol.com/training/tlistcourses.php?idcours=10
Clearwater Beach, Florida, November 30-December 1-2
EX-501-3 - Detailed Loop Analysis with ExperTune
http://www.topcontrol.com/training/tlistcourses.php?idcours=10
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Trick for this month: Estimating dead time to validate tuning parameters!
Knowing roughly the dead time will enable one to validate PID tuning parameters.
Indeed,
- If the controller algorithm is serial or ideal,
- If the controller has been tuned to reject a disturbance,
- Then, ts<TF<TD<td<TI<tsettling,
- Or,
- ts is scan time, ~1/10 td
- TF is PV filter time constant (transmitter or controller), ~1/5 td
- TD is derivative time, ~½ td
- td is dead time,
- TI is integral time, ~3 td
- tsettling is settling time after a disturbance, ~10 td.
After a change in controller output (manual or auto), dead time is the period of time needed before the PV (measurement) starts to react.
For example, in a control loop where an additive is added to main flow, the dead time corresponds to the time needed for the additive to reach the sensor (perfect mixing).
Since the velocity in pipes is usually 5 to 10 ft/s, the dead time is easily estimated using the distance. For example, in a consistency loop where the transmitter is located 15 ft after the pump (used for mixing) the dead time is ~ 3s (using 5 ft/s to be conservative).
Each device (P/I, I/P, transmitter, positionner, actuator, …) has its own response time and will increase dead time. A simple rule of thumb is to use 0.5s for each.
Thermowells, gas probes, pH electrodes, … have long response time varying with operating conditions.
Using an approximate estimate will let you determine if tuning parameters make sense.
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Comments, suggestions and requests are welcomed. Please e-mail us at: info@topcontrol.com
You are welcomed to visit our web site :http://www.topcontrol.com
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49 Bel-Air Street, Lévis, QC
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4734 Sonseeahray Drive
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