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ME-200-3 - Workshop: Troubleshooting and Control Loop Tuning
Objectives
This course will allow you to improve the performance of PID-based control systems.
You will learn how to:
- Analyze loops, find problems, and determine the proper process model
- Use appropriate methods of controller tuning based on the type of process, the desired performance, and the significance of interacting loops
- Choose the proper controller type
- Draw the maximum benefits from existing equipment by optimizing the control loop
Who should attend
Anyone involved in diagnosing control-related problems, or responsible for increasing loop performance.
Schedule
From 8:30 am to noon and from 1:00 pm to 4:30 pm, every day.
Content
Day 1: Processes and controllers
- Introduction
- Control loops
- Noise, disturbances, load
- Control objectives
- Process
- Simple model
- How to determine the proper model
- Types of processes
- Process flaws
- Natural frequency
- Exercises
- Controllers
- Proportional
- Integral
- Derivative
- Filter
- Exercises
- Industrial controllers
- Structures
- Parameter conversion
- Models, effects on process control
- When to use derivative mode
- Exercises
- Tuning
- Intuitive tuning
- Traditional tuning methods
- Natural frequency
- Significance of dead time
- Limits of traditional tuning methods
- Identification of process problems
- Valve stiction
- Valve hysteresis
- Nonlinearity
- Positioner overshoot
- Undesirable oscillations
- Exercises
- Finding problems through observation
- Stiction
- Hysteresis
- Incorrect controller settings
- Complex loop tuning using special algorithms
- Cascade, feedforward, override
- Output characterization
- Loops in series
- Loops in parallel
- Exercises
- Control loop analysis software
- Demonstration
Software used
- Matrikon TaiJi (latest revision)
- Matrikon Control Performance Optimizer
Please note that each participant must have a laptop computer to attend the course. If you do not have one, we will arrange to rent one for you, at your cost.









