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Asociado certificado

LT-110-1 - Workshop on PID Loop Tuning


Overall objectives
  • Learn how to tune simple loops with simple methods (by hand)
  • Recognize faulty loops

Who should attend

Anyone involved in diagnosing control-related problems or responsible for increasing loop performance

Specific objectives
  • Study the basic principles
  • Distinguish open and closed loops
  • Choose the appropriate performance criteria
  • Describe tuning objectives and types of processes
  • Recognize process flaws
  • Describe data needed for process modeling (done by hand)
  • Describe the PID controller role
  • Start up a simple loop
  • Describe different modes: manual, automatic, cascade
  • Describe how data is collected with TaiJi
  • Enumerate results and diagnostics obtained from TaiJi

Schedule

From 8:30 am to noon and from 1:00 pm to 4:30 pm, every day

Content

Introduction

  • Control loops
  • Noise, disturbances, load
  • Loop objectives and performance criteria
  • Controller tuning objectives
  • Process problems
Controller and tuning
  • 4 process dynamic modeling parameters
  • 4 controller parameters (PIDF)
  • Intuitive tuning vs. TaiJi software
  • Traditional tuning methods
  • Natural frequency
  • Identification of process problems
    • Valve stiction
    • Valve hysteresis
    • Nonlinearity
    • Positioner overshoot
    • Undesirable oscillations
    • Finding problems through observation
  • Significance of time delay on performance
  • When should a loop be retuned?

Location

On site or off site

Material used

Hand-outs

Live demos

Matrikon TaiJi

Software used
  • Matrikon TaiJi (latest revision)
  • Matrikon Control Performance Optimizer (latest version)