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Asociado certificado

CPM-120-2 - Seminar on Process Optimization and Performance Assessment Techniques Using Matrikon Control Performance Monitor


Objectives

In a typical plant, over 75% of assets are tied to control systems. Performance monitoring results in a steady and continuous improvement in the product quality and throughput, with a reduction in operating cost and waste in process plants. Tracking the performance and determining plant or unit health becomes essential. Also, directing your resources in the areas of the plant where they are really needed directly impacts cost. Matrikon Control Performance Monitor identifies the areas in your plant where the greatest economic gains are possible.

This seminar will allow you to define what are the KPI (key performance index) for the different areas in your plant. You will learn about most common performance indicators, how to benchmark your process, how to identify process and equipment problems, how to pinpoint operation problems, etc.

As a result, you will be able to use these tools to help you increase your factory's productivity.
Who should attend

Anyone concerned with performance, maintenance issues, management of assets and process. Managers, supervisors, production managers, process, electrical and project engineers, control engineers and technicians will benefit from this course.
Schedule

From 8:30 am to noon and from 1:00 pm to 4:30 pm

Each day
Content

Day 1 : Performance

Introduction
  • Performance for management, engineering, operation, etc.
  • Most common performance index
  • Performance metrics
  • Performance for maintenance, operation, equipment, etc.
Performance index used in Matrikon Control Performance Monitor
  • Variability, variance, standard deviation
  • Relative Performance Index
  • IAE, average error
  • Harris Index, minimum variance control
  • Valve travel
  • Service factor
  • Process model parameters
  • Oscillation indices
  • Others
Oscillation detection
  • Tools, principles
  • Valve problems
  • Load changes and interaction
  • Tips and Tricks
Aggregating performance indices
  • Normalized indices
  • Combining indices
  • Global index for units and plants


Day 2 : Performance assessment and statistical tools

Assessment
  • Assessment period
  • Limits, impacts
  • Data presentation
Selecting Key Performance Index
  • Which index should be used
  • Selecting benchmarks
  • Using templates
  • Economic benefits
  • Priorities
Troubleshooting
  • Detecting oscillations
  • Drilling down
Optimization and control loop analysis tools
  • Process and valve analysis
  • Statistical analysis
  • Time series analysis
  • Power spectral density
  • Performance analysis
  • Process optimization
Steady-state vs. dynamic optimization
  • Case studies
  • How to calculate benefits
Expected results
  • Performance improvement over time
  • Return on investment
  • Examples in chemical, petrochemical, pulp & paper, others
How Matrikon Control Performance Monitor integrates these tools
  • Process optimization
  • Performance monitoring

Manual Included

Ruel, Michel. Fundamentals of process control, Lévis, v.2 1999, 279 p. (not included in price of a discounted course)
Live demos

  • Matrikon TaiJi Inc.
  • Matrikon Control Performance Monitor
  • Matrikon Control Performance Optimizer