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EX-502-3 - ExperTune Advanced Tools


Objectives

This course will allow you to master the use of ExperTune powerful tools provided in the ExperTune Advanced package. This is also a good opportunity to improve your control loop optimization skills.
Who should attend

Anyone who has taken the pre-requisite EX-501-3 course and wishes to use the powerful tools included in the ExperTune Advanced version.
Schedule

From 8:30 am to noon and from 1:00 pm to 4:30 pm

Each day
Content

Day 1

Important concepts
  • Introduction
  • Control loops
  • Noise, disturbances, load
  • Control objectives
  • Types of processes
  • Process Model
  • Choice of tuning objectives
Frequency domain vs time domain
  • Introduction
  • Definitions
  • Terminology
  • Frequency response
  • Natural frequency
  • Bode diagram
Tuning control loops using ExperTune
  • Hysteresis check
  • Valve or final element sizing
  • Noise level
  • Characterization, linearization, asymmetry
  • Filtering
  • Aliasing
  • Selecting tuning parameters, PID grid
  • Robustness vs performance


Day 2

ExperTune advanced tools
  • Sampling time
  • Manual and automatic tests
  • Quality of frequency data
  • Editing data
  • Frequency domain evaluation
  • Validity of results
  • Filter selection in the frequency domain
  • Valve abuse index
  • Linearity correction with the characterization
  • Asymmetry compensation exercises
Troubleshooting tools
  • Power spectral density
  • Cross correlation
  • Auto-correlation
  • Tips and tricks
Evaluation tools
  • Statistical analysis
  • Hysteresis check
  • Simulation
  • ISO 9000 and reporting


Day 3

Master ExperTune through pratical exercises
  • Process optimization examples
  • Improving performance
  • Troubleshooting loops
  • Tips and tricks
  • Simple and multiple loops
  • Cascade loop
  • Interacting loop
  • Feedforward tuning with ExperTune
Special controllers
  • PID, special algorithms and structures
  • IMC and Dahlin controllers
  • Smith predictor
  • Fuzzy + PID
  • Others
Process control, economics and practice
  • Tuning methods comparison
  • Time to tune loops
  • Robustness and perfomance
  • Practical rules
  • Good optimization and maintenance practice
Conclusions

Software used

Latest ExperTune Advanced version

Please note that each participant must have a laptop computer to attend the course. If you do not have one, we will arrange to rent one for you, at your cost.